The Pneumatic System: Pneumatic Valves, Actuators and More Parts
The word “pneumatic” comes from a Greek word Pneuma, which means air. Pneumatics work by means of collecting gases and using it as a medium to create a workforce that can operate heavy machinery and other systems that uses linear or rotational energy. Pneumatic valves are used to control the flow of compressed air into the system. It plays a vital role in receiving and sending off air to regulate the unit.
Although the whole mechanism may seem complicated, the science of a pneumatic system is straightforward. Dependent on air and some oils, the process starts from a machine called a compressor that extracts air from its vicinity and stores the compressed air into a reservoir that is then passed into the actuator via circuit pipes and valves. The actuator is used in order for the air to be converted into a force. To better understand the whole system, here is a short description of each vital component that runs the pneumatic system.
Compression Unit
The first phase of the pneumatic system process is the compressor machine. It is an engine run by electric or diesel power. A compressor machine reduces the volume of gas by pressurising it. The process compresses gas which is then stored in a tank or receiver to be passed further into the unit. A compressor has two categories: dynamic and positive displacement:
Piston, screw, and scroll compressors are common types of a positive displacement compressor. It works through a reciprocation process, where the air is absorbed into the piston via linear movement and the decreased volume of air is relieved by moving in the opposite side. Positive displacement compressors are ideal to operate machines that require small amounts of gas that create a high level of pressure.
On the other hand, a dynamic compressor works by rotational movement. Commonly known as the turbo compressor, flow is regulated through the blades in a high velocity created by an axial movement. Dynamic compressors are better used for continual operations.
Pneumatic Valves
Before the compressed air is delivered into the actuator, it is relayed into a tank or cylinder where pneumatic valves are located. The reason why the valve is essential is that it acts as a door: it opens to let the compressed gas in, and as it closes, the other door opens, serving as a passage outlet to complete the cycle of pneumatics. The valves are used to keep the system safe for they regulate the flow of air.
Actuators
The final process of pneumatics involves an actuator. It is a device that moves back and forth (a linear movement), which converts compressed air into kinetic energy that is used to operate bigger machines. It can be used for pneumatic, hydraulic, and even electronic systems.
Master Mac 2000
For your pneumatic system repairs, Master Mac 2000 can provide you with excellent critical spares such as pneumatic valves, air cylinders, and so much more. Being in the industry for decades, we strive to deliver durable, proficient, and long lasting components for your pneumatic and hydraulic systems. For more of our products and gear, visit our website today at http://www.mastermac2000.com.au/.
About MasterMac2000: Your Trusted Pneumatic & Process Automation Partner.
LEADING THE INDUSTRY: Established in 1989, MasterMac2000 has grown to become one of Australia's largest privately owned pneumatic and process automation companies. We stock top-quality brands like Univer, Mack, Tolomatic, Mac, Piab, American, and Rotoflux in Brisbane.
SERVING QLD & NORTHERN NSW: We proudly service Queensland and Northern New South Wales for all your pneumatic and process equipment needs. Our mission is to provide the best pre and post-sales support while actively expanding our client base.
SOURCING HARD-TO-FIND PARTS: Not only do we stock quality components, but we also excel at sourcing those elusive, hard-to-find parts. With our extensive database and global network of contacts, getting the parts you require is as easy as a call to our highly skilled, professional sales team.
DEDICATED TO YOUR SUCCESS:
- Decades of expertise in pneumatics & process automation
- Carefully curated selection of world-class brands
- Exceptional sourcing capabilities for speciality parts
- Knowledgeable sales staff dedicated to finding solutions
- Unwavering commitment to customer service excellence
About The Author
Stuart Havill
Stuart Havill is the owner and manager of MasterMac2000, Queensland's largest privately owned pneumatic and process valve company.
With his early working career as a maintenance fitter for Boral in 1992, Stuart has spent his life in the field of pneumatics and process equipment. He gained extensive experience in plant design, maintenance, repairs, fabrication, and site management.
In 1996, he transitioned to a pneumatic sales technician role at MasterMac2000, where he excelled in key account management, providing cost-effective solutions, and managing a sales team of 9 employees.
Since 2002, Stuart has been the manager at MasterMac2000, overseeing the company's growth and establishing it as a leader in pneumatic automation and process valve engineering. His expertise spans customer training, CRM setup, industrial compressor sizing and installation, and turn-key project management.
Under Stuart's leadership, MasterMac2000 has been servicing the industry since 1988, with 5 full-time sales representatives covering northern rivers NSW, Queensland, Northern Territory, and PNG. The company prides itself on providing the best-priced solutions to all customers in the marketplace.
View Stuart’s LinkedIn profile to learn more about his expertise in pneumatics and process equipment.