Flow Control Valve: The Adjustable Diaphragm Pressure Switch – Made to Measure Pressure

The adjustable diaphragm pressure switch is a flow control valve with the main application of measuring and monitoring pressure and direct switching for electrical loads. For liquid, chemical, and petrochemical industries, diaphragm pressure switches also measure pressure through general process instrumentation. This is usually done in the power generation, oil and gas industries, nuclear power plants, water and wastewater industries, and mining.

Other pressures that pressure switches measure are gaseous and liquid pressures, aggressive and highly viscous or contaminated media, and aggressive ambience.

Description of the diaphragm pressure switch

Diaphragm pressure switches are made of high-quality materials and are developed especially for safety-critical applications. The high standard of quality and manufacturing for pressure switches must always follow global ISO 9001 standards to ensure reliable monitoring of gaseous, liquid, or electrical pressures from any specific plant. During manufacturing, all pressure switches must be monitored by quality assurance software at every step of development and are subsequently tested to comply with 100% reliability. As a standard, all wetted materials are made of stainless steel.

All diaphragm pressure switches are fitted with micro switches to ensure as much flexible operation as possible. The microswitches enable the switching of an electrical load directly.

For lower switching power ratings, like for PLC applications, argon gas-filled micro switches with gold-plated contacts can be customised as an option. By using a diaphragm measuring system, pressure switches are extraordinarily robust and guarantee maximum operating characteristics. For special applications and requirements on the wetted parts, there are pressure switches with different versions available from Master Mac 2000.

For specialised settings, especially for liquid media, a bar piston replaces or completes the measuring element that is the diaphragm. The wetted parts of this variant from stainless steel are mainly required for industries requiring liquid pressure measurements.

Adjustable range and proof pressure

The span of pressure between lower and upper limits inside the pressure switch in which the control may be adjusted to de-actuate or actuate. This is the maximum input pressure that can be applied continuously to the pressure switch without causing leakage or catastrophic material failure. However, the adjustable range and proof pressure must be monitored carefully, or the device may be rendered inoperative or damaged due to permanent change.

Master Mac 2000

For your specific adjustable diaphragm pressure switch and other flow control valve needs, you can depend on Master Mac 2000. They have been around since 1989, growing and eventually becoming one of Australia’s largest privately-owned distributors of pneumatic and process automation valves and cylinders. For more details or to talk about your needs, call 07 3344 4711, or get in touch with us here.

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About MasterMac2000: Your Trusted Pneumatic & Process Automation Partner.

LEADING THE INDUSTRY: Established in 1989, MasterMac2000 has grown to become one of Australia's largest privately owned pneumatic and process automation companies. We stock top-quality brands like Univer, Mack, Tolomatic, Mac, Piab, American, and Rotoflux in Brisbane.

SERVING QLD & NORTHERN NSW: We proudly service Queensland and Northern New South Wales for all your pneumatic and process equipment needs. Our mission is to provide the best pre and post-sales support while actively expanding our client base.

SOURCING HARD-TO-FIND PARTS: Not only do we stock quality components, but we also excel at sourcing those elusive, hard-to-find parts. With our extensive database and global network of contacts, getting the parts you require is as easy as a call to our highly skilled, professional sales team.

DEDICATED TO YOUR SUCCESS:

  • Decades of expertise in pneumatics & process automation
  • Carefully curated selection of world-class brands
  • Exceptional sourcing capabilities for speciality parts
  • Knowledgeable sales staff dedicated to finding solutions
  • Unwavering commitment to customer service excellence


About The Author

Stuart Havill

Stuart Havill is the owner and manager of MasterMac2000, Queensland's largest privately owned pneumatic and process valve company.

With his early working career as a maintenance fitter for Boral in 1992, Stuart has spent his life in the field of pneumatics and process equipment. He gained extensive experience in plant design, maintenance, repairs, fabrication, and site management.

In 1996, he transitioned to a pneumatic sales technician role at MasterMac2000, where he excelled in key account management, providing cost-effective solutions, and managing a sales team of 9 employees.

Since 2002, Stuart has been the manager at MasterMac2000, overseeing the company's growth and establishing it as a leader in pneumatic automation and process valve engineering. His expertise spans customer training, CRM setup, industrial compressor sizing and installation, and turn-key project management.

Under Stuart's leadership, MasterMac2000 has been servicing the industry since 1988, with 5 full-time sales representatives covering northern rivers NSW, Queensland, Northern Territory, and PNG. The company prides itself on providing the best-priced solutions to all customers in the marketplace.

View Stuart’s LinkedIn profile to learn more about his expertise in pneumatics and process equipment.

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