Twin Rod Guided Cylinder
Pneumatic Twin Rod Guided Cylinder: Precision Linear Motion Solution
MasterMac2000’s twin rod guided cylinders represent advanced engineering for industrial linear motion applications. Designed to deliver exceptional precision and reliability, these cylinders provide robust performance across diverse manufacturing environments.
Technical Specifications
Size Ranges
- 6mm Bore: Perfect for micro-precision tasks in electronics, medical devices, and miniature automation systems. Supports compact design with minimal space requirements.
- 10mm Bore: Balances performance for light-duty industrial applications. Meets precise positioning needs for small-scale automation.
- 16mm Bore: Increases force output with compact design. Works well in robotics, packaging, and material handling systems.
- 20mm Bore: Bridges performance between light and medium-duty applications. Provides versatile solutions for industrial automation.
- 25mm Bore: Delivers robust performance for standard industrial automation processes. Offers improved stability and load support.
- 32mm Bore: Generates higher force for demanding industrial applications. Supports heavy-duty material handling and manufacturing equipment.
- 40mm Bore: Produces significant force for complex industrial automation tasks. Ideal for robust manufacturing and logistics systems.
- 50mm Bore: Designed for high-performance industrial environments. Supports heavy load applications with precision motion control.
- 80mm Bore: Engineered for extreme industrial applications. Provides maximum force and reliability for critical manufacturing processes.
- 100mm Bore: Represents top-tier industrial linear motion technology. Generates maximum force for the most challenging industrial environments.
Mounting Options
- Front Flange: Enables direct, rigid mounting for precise alignment. Ensures optimal performance in critical positioning tasks.
- Rear Flange: Provides flexible mounting for complex industrial systems. Supports alternative attachment methods in challenging environments.
- Side Mounting: Offers versatile positioning for unique machinery designs. Adapts to non-standard installation requirements.
- Trunnion Mount: Allows rotational movement and angular positioning. Supports dynamic linear and rotational motion needs.
- Through-Rod Configuration: Enables extended stroke lengths and bidirectional force transmission. Addresses complex motion requirements.
Twin Rod Guided Cylinder Design Performance Characteristics
Load Distribution and Stability
The dual rod design provides superior load management by spreading mechanical stress across two parallel rods. This configuration significantly reduces potential mechanical strain, preventing uneven wear and maintaining consistent performance. By distributing forces symmetrically, the cylinder resists bending and maintains structural integrity under varying operational conditions.
Lateral Force Mitigation
Lateral forces represent a critical challenge in linear motion systems. The twin rod configuration counteracts side loading through balanced rod placement, which:
- Prevents rod misalignment
- Reduces mechanical stress
- Maintains precise linear motion
- Minimises potential mechanical wear
Mechanical Deflection Reduction
Precision-machined components with parallel rod configuration ensure:
- Minimal rod bending
- Consistent straightness under load
- Reduced mechanical deviation
- Improved positioning accuracy
Precision Positioning Mechanics
Manufacturing tolerances for dual rod cylinders are engineered to deliver:
- Micrometre-level positioning accuracy
- Repeatable motion profiles
- Consistent performance across operational cycles
- Reduced positional variations
Friction Management
Advanced bearing technologies in dual rod designs provide:
- Reduced mechanical resistance
- Smoother linear motion
- Lower energy consumption
- Extended mechanical service life
Technical Performance Metrics
- Load Distribution: Symmetrical force across two rods
- Lateral Force Resistance: Minimised side loading effects
- Positioning Accuracy: ±0.02mm repeatability
- Friction Coefficient: Reduced by 40-60% compared to single rod designs
Application Advantages
Dual rod cylinders excel in:
- Robotics
- Precision manufacturing
- Medical equipment
- High-speed automation systems
- Sensitive positioning requirements
Technical Parameters
- Operating Pressure (2-10 bar): Supports wide range of pneumatic systems. Provides flexible performance across operational requirements.
- Temperature Range (-10°C to 60°C): Ensures reliable performance in diverse conditions. Supports indoor and moderate outdoor industrial applications.
- Stroke Lengths (10mm to 500mm): Offers extensive configuration options. Supports micro-positioning to extended linear travel.
- Guidance Options:
- Plain Bearing (GF): Cost-effective solution for standard applications. Provides reliable performance for light to medium loads.
- Recirculating Ball Bearing (KF): Advanced bearing technology for high-precision tasks. Delivers reduced friction and extended operational life.
Industry-Leading Quality Assurance from MasterMac2000
MasterMac2000 delivers premium twin rod guided cylinders backed by rigorous quality standards and expert technical support. Our commitment to excellence ensures reliable pneumatic solutions for Australian industrial applications.
As a local Australian manufacturer with extensive industry experience since 1989, MasterMac2000 stands out as Queensland's leading supplier of pneumatic components and process automation equipment.
Our proven track record spans decades of delivering high-quality pneumatic solutions across diverse industrial sectors, backed by a dedicated technical support team committed to optimising efficiency and productivity.
We offer high-quality pneumatic products, including cylinders, valves, fittings, and switches, engineered to meet stringent Australian and international standards.
Call us at 07 3344 4711 to learn more about products and services.