Compressed Air Systems Rely on Proper Filtration through a Flow Control Valve
Many heavy and light industries rely on compressed air due to the fact it is readily available and easy to use. However, to avoid any system failure and poor efficiency, the system of piping needs to be set up with strong air filtration. The act of compressing air can lead to a rise in air temperature, that leads to warm air moving through the system, that leads to moisture, rust, and other contaminants that can compromise the system. Because of this, engineers need to properly filter moisture through a flow control valve or air treatment valve for their compressed air systems.
Reliability of air filtering or air treatment valves
In recent years, new filtering materials are being incorporated into air treatment valves to improve flow capacity and capture smaller particles. Thus, these valves are becoming 99.999% efficient in their capacity.
The use also of compressed air is because of its reliability. When properly filtered, compressed air systems can work uninterrupted for millions of hours. Depending on the industry use, it now falls on the proper selection of air treatment valves to prevent any short- or long-term issues in the pneumatic system. Remember that even the tiniest particles can plug orifices in the system and cause excessive wear and tear.
Contaminants are really small
Filters are rated according to the minimum particle size that the filters can trap. Filters that are rated at 40 to 60 μm are adequate to protect most industrial applications. Many industries select filters with a 5 μm rating, but the problem with very fine filters is that they can clog more rapidly. As a result of the clogging, higher energy is needed to compress the air, resulting in higher energy costs, increasing air system operating costs.
Moisture barriers
Compressed air means some condensed water, mists, or aerosols can pass through the openings of standard air treatment filters. Whatever the industry, the removal of such droplets is required. Coalescing-type filters in air treatment valves can accomplish this job. This type of filter is often rated to remove aerosols that are substantially smaller than the nominal size of the smallest solid particle that is typically captured. Dual-stage filters for this type can also offer additional air treatment.
Master Mac 2000
Established in 1989, MasterMac2000 has grown to become one of Australia’s largest privately-owned distribution company for flow control valve and components, process valves, and pneumatic valves. MasterMac2000 distributes only top quality brands such as Piab, Mac, Tolomatic, Bimba, and Univer. Their well-stocked Brisbane warehouse is sure to have the best solution for any industry. Call them at 07 3344 4711 or visit https://mastermac2000.com.au/.
About MasterMac2000: Your Trusted Pneumatic & Process Automation Partner.
LEADING THE INDUSTRY: Established in 1989, MasterMac2000 has grown to become one of Australia's largest privately owned pneumatic and process automation companies. We stock top-quality brands like Univer, Mack, Tolomatic, Mac, Piab, American, and Rotoflux in Brisbane.
SERVING QLD & NORTHERN NSW: We proudly service Queensland and Northern New South Wales for all your pneumatic and process equipment needs. Our mission is to provide the best pre and post-sales support while actively expanding our client base.
SOURCING HARD-TO-FIND PARTS: Not only do we stock quality components, but we also excel at sourcing those elusive, hard-to-find parts. With our extensive database and global network of contacts, getting the parts you require is as easy as a call to our highly skilled, professional sales team.
DEDICATED TO YOUR SUCCESS:
- Decades of expertise in pneumatics & process automation
- Carefully curated selection of world-class brands
- Exceptional sourcing capabilities for speciality parts
- Knowledgeable sales staff dedicated to finding solutions
- Unwavering commitment to customer service excellence
About The Author
Stuart Havill
Stuart Havill is the owner and manager of MasterMac2000, Queensland's largest privately owned pneumatic and process valve company.
With his early working career as a maintenance fitter for Boral in 1992, Stuart has spent his life in the field of pneumatics and process equipment. He gained extensive experience in plant design, maintenance, repairs, fabrication, and site management.
In 1996, he transitioned to a pneumatic sales technician role at MasterMac2000, where he excelled in key account management, providing cost-effective solutions, and managing a sales team of 9 employees.
Since 2002, Stuart has been the manager at MasterMac2000, overseeing the company's growth and establishing it as a leader in pneumatic automation and process valve engineering. His expertise spans customer training, CRM setup, industrial compressor sizing and installation, and turn-key project management.
Under Stuart's leadership, MasterMac2000 has been servicing the industry since 1988, with 5 full-time sales representatives covering northern rivers NSW, Queensland, Northern Territory, and PNG. The company prides itself on providing the best-priced solutions to all customers in the marketplace.
View Stuart’s LinkedIn profile to learn more about his expertise in pneumatics and process equipment.