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Standards-Based Compact Cylinders


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In compliance with ISO 21287 and UNITOP standards, standards-based compact cylinders of Univer also come with the standard version and non-rotating version equipped with the Univer Original octagonal tube.

compact pneumatic cylinders pneumatic compact cylinders


Pneumatic Compact Cylinders: Precision and Reliability for Industrial Automation

MasterMac2000 supplies high-performance, standards-based pneumatic compact cylinders that meet ISO 21287 and UNITOP specifications, ensuring precision and reliability in demanding automation environments.

Key Specifications

  • Bore sizes: 20mm to 100mm
  • Stroke lengths: 5mm to 500mm
  • Action types: Double-acting and single-acting
  • Mounting options: Front/rear flange, foot, trunnion

Performance Characteristics

  • High force output for powerful performance
  • Precise linear motion with repeatability
  • Durable aluminium alloy construction
  • Hard-anodised piston rods
  • Quality seals for reliability

Technical Features of Pneumatic Compact Cylinders

Our cylinders are designed for optimal efficiency and durability, especially for tight installation spaces. Key features include:

  • Compact Design: With bore sizes from 20mm to 100mm, our cylinders provide a powerful force output in a space-saving form.
  • Precision and Repeatability: Manufactured to strict tolerances, they deliver consistent, accurate linear motion essential for precise control.
  • Robust Construction: Built with strong aluminium alloy bodies, hard-anodised piston rods, and durable seals, ensuring long life and minimal maintenance.
  • Flexible Mounting: Options include front flange, rear flange, foot, and trunnion mounts, allowing easy integration into various systems.

Applications in Industrial Automation

MasterMac2000 compact cylinders are widely used in industrial automation where precision, efficiency, and compact design are vital. Applications include:

  • Robotics and Pick-and-Place Systems: Ideal for precise, rapid linear motion in robotic arms, end-effector positioning, and part manipulation.
  • Packaging and Material Handling: Suited for tasks like carton folding, product sorting, and conveyor control, offering fast response times for smooth, reliable operation.
  • Automotive and Electronics Manufacturing: Used for delicate processes in assembly, testing, and inspection, enhancing product quality and lowering production costs.

Product Specifications and Configurations

MasterMac2000 compact cylinders are available in various configurations to meet diverse industrial needs:

  • Bore sizes: 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 80mm, and 100mm
  • Stroke lengths: From 5mm to 500mm, based on bore size
  • Action types: Double-acting and single-acting (spring return)
  • Mounting options: Front flange, rear flange, foot, and trunnion
  • Cushioning: Adjustable pneumatic cushioning for smooth deceleration
  • Sensor options: Magnetic pistons for easy position sensor integration

For more details on specifications and dimensions, please refer to our product catalogue or reach out to our technical support team.

Benefits of MasterMac2000 Compact Cylinders

MasterMac2000 compact cylinders bring several advantages to industrial automation, driving improvements across multiple areas including accuracy, productivity, maintenance, and energy efficiency. Here’s a closer look at how integrating our compact cylinders can improve the performance of your systems:

1. Improved Accuracy

Consistent Product Quality: By ensuring each movement is precise, our cylinders reduce error rates, leading to consistently high-quality outputs and reducing the need for rework.

Better Control: Whether in assembly, testing, or material handling, precise control over linear motion translates into a smoother operation, where every action is predictable and manageable, crucial for industries where precision is non-negotiable.

2. Higher Productivity

Reduced Cycle Times: The quick response of our cylinders allows for shorter cycles, enabling machines to perform tasks at higher speeds, which can significantly increase throughput.

Improved Operational Flow: Our compact cylinders seamlessly integrate into automation setups, keeping operations smooth and synchronised, minimising downtime and interruptions that could disrupt productivity.

Increased Output Capacity: By cutting down on cycle times and supporting continuous operation, our cylinders allow for more output in less time, enhancing overall production capacity and enabling businesses to meet higher demands efficiently.

3. Lower Maintenance Requirements

Durability in Harsh Conditions: Our compact cylinders are built to withstand demanding environments, ensuring they maintain performance even in conditions with heavy wear, high pressures, or exposure to contaminants.

Minimal Wear and Tear: Quality components reduce friction and wear, minimising the need for frequent repairs or replacements. This extends maintenance intervals, allowing operators to focus on productivity rather than equipment upkeep.

Reduced Downtime: With fewer maintenance interruptions, operations run more smoothly, enhancing productivity and ensuring that your automation system is ready when you need it most.

4. Energy Efficiency

Lower Air Consumption: Our compact design requires less air per actuation, conserving energy without sacrificing performance. This not only reduces energy expenses but also decreases the strain on air compressors and related infrastructure.

Sustainable Operation: With energy-efficient performance, our compact cylinders support sustainability initiatives, helping companies reduce their carbon footprint while maintaining high productivity standards.

Cost Savings Over Time: Efficient energy usage directly translates into cost savings, as lowered air consumption results in reduced electricity costs. Over time, these savings can be substantial, especially in large-scale automation setups where energy use is significant.

5. Improved Flexibility and Integration

Adaptable to Diverse Applications: With various bore sizes, stroke lengths, and mounting options (front flange, rear flange, foot, and trunnion), our compact cylinders are versatile and easily adaptable to different applications, from robotics to packaging and beyond.

Easy Integration with Existing Systems: Whether you are upgrading an existing setup or building a new one, our cylinders’ standardised design makes integration straightforward, saving time and reducing setup costs.

Customisable Features: Optional features, such as magnetic pistons for position sensors, provide the opportunity to better control and monitoring, which can be especially valuable in precision-driven applications like testing and quality assurance.

6. Operational Reliability

Reduced Risk of Failure: The robust design and quality materials used in our cylinders minimize the risk of breakdowns, helping ensure that your automation system remains reliable and avoids costly disruptions.

Consistent Performance Under Stress: Even in high-cycle or high-load applications, our compact cylinders maintain their performance, giving you peace of mind that your equipment will hold up to demands without compromising precision or speed.

MasterMac2000 compact cylinders bring together precision, durability, and efficiency to improve automation systems across industries. Whether you're looking to improve accuracy, boost productivity, or reduce energy use, our compact cylinders offer the reliability and performance you need to achieve your operational goals with confidence.

Why Choose MasterMac2000?

 

MasterMac2000 is committed to providing top-quality compact cylinders backed by industry expertise and dedicated customer support.\

Contact us today to discuss your requirements, request a quote, or learn more about our full range of pneumatic accessories and cylinders. Let us support the success of your industrial automation applications.

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Contact us on 07 3344 4711 for pneumatic componentry assistance!