Air Rams: What is an Air Filter Regulator?
Diaphragm pumps run on compressed air; but as the air exits the compressor going to the pump, the air is warm, dirty, and sometimes brings moisture. These can damage or shorten the lifespan of downstream equipment, such as valves. So, before this air can be used, it needs to be cleaned and controlled by air rams that are called filter regulators.
How does an air filter regulator work?
An air filter regulator is used to control the precision and speed of the flow of air while cleaning the air that travels from the compressor. The filter scrubs, strains, and traps any solid particles such as dirt, dust, rust, etc., and separates liquids, water, moisture, and oily compounds within the compressed air.
Filter
The filter portion of the body creates a cyclonic action for the incoming air. This action is done to deposit water, moisture, and heavier particles to the bottom of a bowl baffle that collects this waste so it doesn’t mix with the compressed air.
Regulator
The regulator will allow air to flow through the air rams and valves only when the pressure is equalised. The downstream of the airflow enters into the inlet port and out of the outlet port. This process is continuous so long as the pressure is equalised at a set value.
Applications of air filter regulators
In any industry that uses compressed air systems, you are likely to find an air filter regulator. They can be found from transportation systems to supply manufacturing plants that all require some sort of high-grade filtration or pressure supply.
Making an air filter regulator work
Depending on the type of industrial application, all filter regulator units are always part of an air compression system with other components such as a shut-off valve and lubricator. When it is required, a gauge can be separately available and attached. Mounting brackets may be required, as well as tubing, fittings, and tamper-resistant kit if needed. A padlock system can also be attached as an option for additional security.
MasterMac 2000
Air rams and other air treatment components are needed for air filter regulators and other air compression systems. MasterMac 2000 is the sole distributor in Australia of quality valve and cylinder brands such as Mack (made in Australia), American, Piab, Tolomatic, Univer, and other globally known brands. For more information, contact us today by calling 07 3344 4711. You can also visit MasterMac 2000 at https://mastermac2000.com.au/.
About MasterMac2000: Your Trusted Pneumatic & Process Automation Partner.
LEADING THE INDUSTRY: Established in 1989, MasterMac2000 has grown to become one of Australia's largest privately owned pneumatic and process automation companies. We stock top-quality brands like Univer, Mack, Tolomatic, Mac, Piab, American, and Rotoflux in Brisbane.
SERVING QLD & NORTHERN NSW: We proudly service Queensland and Northern New South Wales for all your pneumatic and process equipment needs. Our mission is to provide the best pre and post-sales support while actively expanding our client base.
SOURCING HARD-TO-FIND PARTS: Not only do we stock quality components, but we also excel at sourcing those elusive, hard-to-find parts. With our extensive database and global network of contacts, getting the parts you require is as easy as a call to our highly skilled, professional sales team.
DEDICATED TO YOUR SUCCESS:
- Decades of expertise in pneumatics & process automation
- Carefully curated selection of world-class brands
- Exceptional sourcing capabilities for speciality parts
- Knowledgeable sales staff dedicated to finding solutions
- Unwavering commitment to customer service excellence
About The Author
Stuart Havill
Stuart Havill is the owner and manager of MasterMac2000, Queensland's largest privately owned pneumatic and process valve company.
With his early working career as a maintenance fitter for Boral in 1992, Stuart has spent his life in the field of pneumatics and process equipment. He gained extensive experience in plant design, maintenance, repairs, fabrication, and site management.
In 1996, he transitioned to a pneumatic sales technician role at MasterMac2000, where he excelled in key account management, providing cost-effective solutions, and managing a sales team of 9 employees.
Since 2002, Stuart has been the manager at MasterMac2000, overseeing the company's growth and establishing it as a leader in pneumatic automation and process valve engineering. His expertise spans customer training, CRM setup, industrial compressor sizing and installation, and turn-key project management.
Under Stuart's leadership, MasterMac2000 has been servicing the industry since 1988, with 5 full-time sales representatives covering northern rivers NSW, Queensland, Northern Territory, and PNG. The company prides itself on providing the best-priced solutions to all customers in the marketplace.
View Stuart’s LinkedIn profile to learn more about his expertise in pneumatics and process equipment.